Take on metalworking with a drill bit built for lasting performance and precise holes: the Diablo Metal Demon 27/64 in. x 5.6 in. L Metal Drill Bit. Designed specifically for metal, this bit combines rugged construction with a 3-flat shank to deliver dependable bite, reduced chuck slipping, and steady starts in demanding drilling tasks.
Why this matters: a 3-flat shank engages more of the chuck’s contact surface than a round shank, translating to better torque transfer and reduced wobble. The result is cleaner, straighter holes even when you’re drilling through tougher metals. The 27/64" diameter is ideal for larger metal holes without wandering, making it a reliable choice for steel, iron, and other sturdy metals.
Key specifications at a glance:
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Diameter: 27/64 in
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Overall length: 5.6 in
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Flute length: 3.7 in
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Shank type: 3-flat shank
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Material: metal
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Packaging: bulk (1 piece)
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Brand: Diablo, Metal Demon sub-brand
Ideal for:
- Professional metal fabricators and workshop technicians who need durable, consistent-hole quality
- Automotive enthusiasts and DIYers tackling metal fabrication, frame work, or repair projects
- Any project requiring a mid-size hole in metal with reliable resistance to wandering and chatter
Practical tips for best results:
- Lubricate or use a cutting fluid when drilling metal to reduce heat and extend bit life
- For thicker or harder metals, start with a smaller pilot hole to guide the bit and minimize tool stress
- Choose a steady feed rate and moderate drilling speed; let the bit cut rather than forcing it
- Inspect the bit for wear and replace if cutting efficiency drops
In the Diablo Metal Demon line, this 27/64 in. x 5.6 in. drill bit stands out for its combination of task-specific size, robust metal construction, and a 3-flat shank that delivers secure chuck engagement and predictable performance. If you’re upgrading your metalworking toolkit or stocking a workshop for reliable, repeatable metal drilling, this bit is a practical, purpose-built choice.